Factory Supply Hot Selling Extrusion Machine for Spc Flooring Industry

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  • Factory Supply Hot Selling Extrusion Machine for Spc Flooring Industry
  • Factory Supply Hot Selling Extrusion Machine for Spc Flooring Industry
  • Factory Supply Hot Selling Extrusion Machine for Spc Flooring Industry
  • Factory Supply Hot Selling Extrusion Machine for Spc Flooring Industry
  • Factory Supply Hot Selling Extrusion Machine for Spc Flooring Industry
  • Factory Supply Hot Selling Extrusion Machine for Spc Flooring Industry
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  • Overview
  • Product Description
  • Detailed Photos
  • Installation Instructions
  • Product Parameters
  • Certifications
  • Our Advantages
  • After Sales Service
Overview

Basic Info.

Model NO.
RFS-XXX
Type
Sheet Extruder
Plastic Processed
PVC
Product Type
Spc Flooring Extruder
Feeding Mode
Multiple Feed
Assembly Structure
Integral Type Extruder
Screw
Twin-Screw
Engagement System
Full Intermeshing
Screw Channel Structure
Deep Screw
Exhaust
Exhaust
Automation
Automatic
Computerized
Computerized
Roller Quantity
5 Rollers
Package
Wooden Pallet
Operating Voltage
According to Local Voltage
Capacity
25000-28000(Kg/24h)
Power
460kw
Diameter (Front/Back)
110/220mm
Material
38crmoala with Bimetallic Alloy
Treatment
Nitride
Thickness of Nitride Layer
0.6-0.7mm
Hardness
Hv 740 – 940
Roughness
Ra≤0.8um
Transport Package
Pallet
Specification
1050
Trademark
Romeroca
Origin
China
HS Code
84772090
Production Capacity
10 Sets/ Month

Packaging & Delivery

Package Size
1000.00cm * 1000.00cm * 1000.00cm
Package Gross Weight
5000.000kg

Product Description

 

Product Description


SPC FLOORING PRODUCTION LINE

EXTRUSION MACHINE

Factory Supply Hot Selling Extrusion Machine for Spc Flooring Industry
Romeroca extrusion machine is the most important process of SPC flooring producing. The extruder converts the mixed raw materials into the SPC core layer by the double-cone screw and T-die, and laminating the wear-resistant layer and decor film on the core layer with four-roller or five-roller calendering, and finally form the SPC flooring big board.  Romeroca SPC flooring extruder, manufacturered from the China biggest extruder machine factory, is Top 1 selling in Vietnam and China, also very popular in global market.


 
Detailed Photos



Factory Supply Hot Selling Extrusion Machine for Spc Flooring Industry
Installation Instructions

Romeroca extrusion machine Specifications:

Extruder Model

RFS-Z92/188

RFS-Z110/220

RFS-Z92/188&

RFS-Z80/156 For coex

Capacity (kg/24h)

14000-18000

25000-28000

17000-20000

 

Features of Romeroca SPC Flooring Extrusion Line:

 

-- Patent design, over 10 years' extrusion and lamination production experience.
-- Energy saving, high efficient and stable.
-- Easy replacement of embossing roller.
-- Easy operation and maintenance and QC checking.
-- Better plasticization and more peel strength, because of our patent lamination system.
-- No waste during change overlay and decor film.
-- Good performance on shrinkage and bending after extrusion.
-- Make sure good performance and be even on embossing depth.
-- Make special design for SPC flooring production and offer turn-key project.

Factory Supply Hot Selling Extrusion Machine for Spc Flooring IndustryFactory Supply Hot Selling Extrusion Machine for Spc Flooring IndustryFactory Supply Hot Selling Extrusion Machine for Spc Flooring IndustryFactory Supply Hot Selling Extrusion Machine for Spc Flooring Industry

 
Product Parameters

Technical Details of SPC Flooring Extruder Machine:

 

1

Conical Twin Screw Extruder (110/220)

 

Screw

 
 

Type

Conical Twin Screws

 

Diameter (Front/Back)

110/220mm

 

Material

38CrMoAlA with Bimetallic Alloy

 

Treatment

Nitride

 

Thickness of nitride layer

0.6-0.7mm

 

Hardness

HV 740 - 940

 

Roughness

Ra≤0.8um

 

Rotation speed(r/min)

1~34.7 r/min

 

Barrel

 

Barrel material

38CrMoAl with SKD Alloy Sleeve

 

Treatment

Nitride with Hardness 900-1000HV

 

Heating zone

Six zones

 

Heating on Feed inlet (1st zone)

Ceramic heater  

 

Heater (2nd to 6th zone)

Aluminum heater

 

Heating power(kW)

80KW

 

Temperature range(ºC)

50~300

 

Cooling zone

Five zones

 

Cooling

Air blower with Water circulation

 

Drive

 

Motor

AC motor (Siemens Beide/WNM)

 

Motor Power

200KW

 

Speed driver

Frequency inverter (TECO/ABB)

 

Gearbox

Horizontal

 

Gears material in Gearbox

20CrMoTi Alloy steel

 

Connection (motor & gearbox)

Motor connected with gearbox in the behind

 

Vacuum venting

 

Vacuum pump

Liquid ring vacuum pump

 

Power

7.5KW

 

Vacuum degree

0~-0.09Mpa

 

Dust collection tank

Two pcs

 

Feeding

 

Hopper for loading material

SUS304 stainless steel with sight glass

 

Feeding

By screw rotating

 

Feeding screws

Double screws

 

Drive

2.2KW gearmotor

 

Speed driver

Frequency inverter (ABB brand)

 

Blender unit

Avoid powder bridging

 

Control  

 

Control cabinet

Integrated in the extruder

 

Control cabinet cooling system

Air Blow cooling for power cabinet

 

 

Control

All motors and temperature control circuits (total 16 zones) and melt pressure and alarms in extruder

 

Temperature Control type

Temperature control meters

 

Manu display in language

English / Chinese

 

Operation

Touch and button

 

Overload alarm

Included

 

General parameter

 

Extruder Max. capacity

1500kg/h

 

Production capacity (recommend)

1000-1250kg/h

 

4 mm product

3000-3500 m²/day

 

Total installation power

300KW

 

Weight

11500Kg

 

Length

8000mm

 

Width

1800mm

 

Height (included loader)

4800mm

 

Extrusion centerline height

1000mm

 

2

T-Die

 

Outlet width

1050mmm (to be confirmed when place order)

 

Outlet gap for thickness

3-6mm

 

Max width of product

980-1000mm

 

Thickness range for product

3-6mm

 

Structure

Coat hanger type

 

Material

5CrNiMo mould alloy steel

 

Die lip flow surface roughness

0.015-0.02 um

 

Chrome plate in the flow channel

0.04-0.06 mm

 

Heating

Electrical heater

 

Heating zone

7 zones

 

Fasten

By bolts

 

Total installation power

36KW

 

Weight

1000Kg

 

3

Support Frame for T-die

 

Material

Steel frame with painting

 

Moving

On rail

 

Centerline height

1000mm

 

Height adjustment range

50mm

 

Weight

100Kg

 

4

Four Roller/Five Roller Calender with lamination

 

Roll quantity

Four rollers / Five Rollers

 

Structure

L type with rollers horizontal layout

 

Body of Frame

Square Steel frame

 

Roller diameter

400mm

 

Roller length

1500mm

 

Roller raw material

Seamless steel tube

 

Treatment on roller

Quench and surface chrome plate

 

Hardness on roller surface

>HRC50

 

Chrome plate thickness

0.08-0.12mm

 

First 1 and 2 rollers

Mirror roller

 

Mirror roller surface

Ra<0.025um

 

3rd roller for sheet bottom surface

Embossed as Seller standard

 

4th roller for sheet top surface

Pattern as buyer ordered

 

Surface embossing depth monitor

Included

 

Roller rotating driven

Gear motor

 

Motor

1.5KW x 4 sets/ 5 sets

 

Motor quantity

4 sets /5 sets independent drive on each roller

 

Rotating speed control

Frequency inverter from ABB

 

Linear Speed

0-6m/min

 

Speed synchronization on all rollers

Included

 

Distance between rollers

0-50mm

 

Distance adjustment

By motor or manual

 

Roller move driven

0.37KW x 2 sets for 1st and 4th roller/ 5th Roller

 

Bearing

For high temp. resistance

 

Rotating connectors

8 pcs of 1.25'' inch

 

Calender moving

On guide rail

 

Movement motor

1.5KW AC motor

 

Control

Meter control

 

Total installation power

10KW

 

Weight

9500Kg

 

5

Lamination device

 

Platform height

2400mm

 

Unwinder shaft

Four pcs

 

Air Shaft diameter

76mm

 

Shaft length

1500mm

 

Tension control

Magnetic powder brake

 

Film feeding device

Two sets

 

Haul off for film

Steel roller and rubber roller

 

Feeding device driven

0.55Kw

 

Deviation rectification control

Included

 

Unwinder Movement

on linear guideway

 

Lamination press roller

Two sets of 120mm Silicon rubber rollers

 

Total installation power

10 KW

 

Weight

1200 Kg

 

6

Roller temperature controller

 

Controller quantity

Each set for each roller

 

Conduct media

Conduct oil

 

Cooling media

Soft water (from factory water circulation)

 

Temp control range

40-200ºC

 

Temp  control tolerance

+1ºC

 

Oil pump power

2.2KW x 3 sets

 

Heating power

15KW x 3 sets

 

Total installation power

50KW

 

Weight

500Kg

 

7

Cooling bracket

 

Length

16m

 

Width

1500mm

 

Roller

Stainless steel roller

 

Air curtain blower for cooling

4 sets + 2 sets Air Blower

 

Total installation power

1.5KW

 

Weight

700 Kg

 

8

Trimming blade

 

Blade quantity

Two pieces

 

Trimming width on product

As per T-die width

 

Weight

20 kg

9

Haul off

 

Type

Rollers pulling

 

Rollers quantity

one couples

 

Roller size

1500mm

 

Roller diameter

250mm

 

Roller

Rubber roller

 

Clamp

Pneumatic cylinder

 

Drive

3KW gear-motor

 

Transmission

Gears drive

 

Speed control

Frequency inverter (ABB brand)

 

Speed range

0-4m/min

 

Total installation power

3 6W

 

Weight

1000 Kg

 

10

Shear cutter

 

Cutting

Guillotine cutting

 

Cutting Max width

1300mm

 

Cutting Max thickness

1-6mm

 

Cutting motor

Brake motor

 

Total installation power

5.5KW

 

Weight

800 Kg

 

11

Auto Stacker

 

Length counting

Position sensor

 

Suction cup

8 pcs

 

Lifting weight

Up to 50kg

 

Size of estimated product

1000mm x 1800mm

 

Moving drive

Servo motor

 

Control and parameter input

PLC

 

Installation power

4KW

 

Weight

550kg

 

Components brand list

A.

Main Motor of Mixer and Extruder

Siemens standard /WNM

B.

Frequency inverter of extrusion line

ABB/TECO

C.

Temperature meter

RKC/Omron/FIJI

D.

Electrical components

Siemens  / CHINT / DELIXI

E.

Gearmotor

REDSUN

F.

T-die

Top brand

 
ROMEROCA ELECTRICAL PARTNERS

Factory Supply Hot Selling Extrusion Machine for Spc Flooring Industry

Certifications

 


ROMEROCA CERTIFICATES AND PATENT

 Factory Supply Hot Selling Extrusion Machine for Spc Flooring Industry
Our Advantages

Who we are ?

Romeroca is a professional flooring innovation and technical sevice company,

with 16 years experience in flooring industry, and over 10 years in Asian market.

We provide one-stop supply and services for overseas flooring factories,

including flooring production line, flooring raw materials, and technical services.

Factory Supply Hot Selling Extrusion Machine for Spc Flooring IndustryFactory Supply Hot Selling Extrusion Machine for Spc Flooring Industry

What we are offering about SPC flooring project?

 

1.SPC flooring full production line:

SPC flooring Extruder machine, Mixer, Crushing & Mill machine, UV coating machine, Click slotting machine,Cutting machine, V-groove painting machine, IXPE/EVA lamination machine, Packing machine.

 

 

2.Raw materials for producing rigid core PVC flooring:

Chemicals:  PVC SG5, stabilizer, ACR , CPE , PVC lubricant, PE wax.

Wear- resisting layer , PVC decor Film , IXPE/EVA underlayment, UV paint.

Romeroca already supplied 20 million meters of PVC decor film to global market.

To save shipping cost for our partners, Romeroca can mix different raw materials to ship together.

 

 

3.Spare parts for SPC flooring manufacturing line:

PCD cutters, PCD saw blades, Extruder mould, surface rollers, Screw & barrel,  UV rollers, UV lamps.Romeroca can supply all kinds of accessories for all machines of rigid core vinyl flooring production.  

 

 

4.Test equipments for SPC flooring factory:

Romeroca can supply all kinds of test equipments that SPC flooring manufacturing factory needs. For example: Drying Oven, Tensile tester, Wear tester, Scratch Tester, Click Strengthen tester, Click Projector, and so on.

 

 

 

 

After Sales Service

 

 

OUR SERVICES & AFTER SALES 

 

1) 12-months warranty on all Romeroca machine (excluding wear parts).

2) 36-months tracking service, prompt response within 24 hours.

3) Providing factory production process and machine layout design.

4) Providing technical guidance, training and support.

5) Providing timely supply support for spare parts.

6) Other support from raw materials, machines to finished products.

 

 

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